2010 WBC CRAFTSMANSHIP AWARDS WINNERS
March 26, 2010

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Concrete - Doors & Windows - Electrical - Finishes - Masonry

Mechanical - Metals - Sitework - Special Construction - Woods & Plastics

(an next to the project name indicates that the project has been nominated for the special Star Award)
 

Concrete

Cast-in-Place Concrete (including formwork & reinforcement)

Alex Bernal, Andres Berrios, Enrique Gamboa, Jimmy Jeffries, Juan Ramon Melgares, Curtis Thurston - Clark Concrete Contractors, LLC
Project Name: Arena Stage at the Mead Center for American Theater, Washington, DC
Architect: Bing Thom Architects
Engineer: Fast + Epp
General Contractor: Clark Construction Group, LLC
The Arena Stage renovation and expansion project included renovating two existing theaters and adding a third theater, lobby, underground parking and offices, prop/scene shops, dressing rooms and rehearsal halls. The new theater construction required placing 80-foot tall, 500-foot long elliptical, cast-in-place concrete walls battered four degrees out of plumb along the lines of eight different ellipse and radius layouts. Upon completion of the theater, the walls will be exposed, and Clark Concrete maintained a high level of architectural finish, despite the complexity of the framing system. To create this effect, the PERI CB Climbing System was used in conjunction with PERI Rundflex panels. All details were pre-planned, even the nail layout pattern on the form lines and wall-tie holes. As the wall height increases, Clark Concrete used uniform panel joints and custom-made filler strips in the wall constriction. The project also required that the walls be framed ahead of the decks. Clark Concrete selected a framing system that used thousands of dowel bar substitutes to tie the slabs into the walls, eliminating the need for starter walls. Because the walls were slender yet heavily reinforced, vibrating the walls proved difficult. To eliminate the need for vibrating, Clark Concrete used self-consolidating concrete. The head pressure crated by the self-consolidating concrete required careful checking and maintaining pour rates relative to the temperature. To deal with the acoustical considerations, Clark Concrete used two-sided cast-in-place concrete walls framed with a three-inch air gap between the new wall and the existing walls of the historical theaters. They used strips of Styrofoam insulation behind sheets of plywood. After pouring, the strips of Styrofoam and plywood were removed.

Carlos Hernandez, Jose Rivera, Ron Turley, Wilfredo Urquilla, Juan Valladares, Daniel Wolf - Clark Concrete Contractors, LLC
Project Name: U.S. Institute of Peace Headquarters, Washington, DC
Architect: Moshe Safdie and Associates, Inc.
Engineer: Buro Happold Consulting Engineers, PC
General Contractor: Clark Construction Group, LLC
The iconic and highly-visible aspect of US Institute Peace Headquarters’ is the roof trellis constructed completely of architectural concrete. Precise reveal placement, sharp column and wall corners and radial structural members were considered to match the precast exterior skin system. Achieving a slick finish that is free of imperfections required that the formwork be constructed of high-quality high density overall plywood, dado joints to create tight formwork and joints sealed with caulk to prevent water leakage. In addition, Clark Concrete worked closely with East Regional Rebar to place over 2,200 tons of reinforcement following a very intricate building design. Radial gridlines, especially where cast-in-place concrete was to match precast concrete panels required intricate planning so that over 2,300 embeds could be installed without conflict. The building’s defining feature is the glass roof, which emulates a dove’s wings. To prevent the roof structure from “flying away”, the roof and curtain wall follow a detailed design that incorporates blast, thermal, wind and snow loadings. Stationary and sliding support connections are anchored to the structure through embeds—some weighing over 1,500 pounds—with the stationary supports allowing up to 2.5 inches of multi-directional movement. The unique nature of this structure translated into a very sensitive embed layout, with minute placement tolerances.

Precast Concrete (fabrication and/or installation)

Special Concrete Finishes

Doors & Windows

Curtain Walls

Justin Cockman, Bob Youngs, Corey Youngs - Zimmcor
Project Name: 1801 K Street, NW, Washington, DC
Architect: Skidmore, Owings & Merrill
Engineer: Girard Engineering, PC
Structural Engineer: Robert Silman Associates

General Contractor: Jones Lang LaSalle Construction
This building is currently pursuing LEED-EB certification with the USGBC. The entire curtain wall system was installed by using a unique “overclad” method while the building was 75% occupied.

Shawn Currie, Todd Deater, Orlando Orosco, Roman Orosco, Khamsay Thongthip, Kevin VanBuskirk - Enclos Corp.
Project Name: Constitution Center, Washington, DC
Architect: SmithGroup
Engineer: SK&A Structural Engineers, PLLC
General Contractor: James G. Davis Construction Corporation
Constitution Center’s new façade design exceeds the requirements for a GSA Level 4 Security Rating. The design concept is mainly curtain wall that is designed to have a similar verticality concept of the original marble and punched opening façade. Through team planning, Enclos Corp developed and executed the curtain wall installation without any major accidents and limited broken panels due to installation (under two percent). Although only ten floors, this building required the same type of erection methods used for a 40 floor building. Mobile cranes were used on the street side, floor cranes were used for plaza level and a monorail system was installed temporarily to install the courtyard floors. They engineered and tested a hoisting system that allowed them to triple pick the street side twin spans and double pick at the courtyard. This allowed for efficiency as well as the project to become weather tight at a faster rate. Enclos Corp’s work has been thoroughly tested. Because of continuous air barrier requirements and concern for air infiltration on the project due to the chilled beam system being used on the upper floors, Enclos worked with ATI to perform over 30 water and air tests on the system which all passed with no major flaws.

Alex Chelekhov, Eduardo Mariscal, Juan Mariscal - GPR, Inc.
Project Name: Bicycle Transit Center at Union Station, Washington, DC
Architect: KGP Design Studios
General Contractor: Grunley-Walsh
This project consisted of 3,500 square feet of point support structural glass with five electrically operated windows and eight different patterns. There are a total of 168 non-square pieces of glass.

Tony Campanella, Tim Crouch, Michael Hart, Mike Lekanka, Carlos Serrano, Derrick Wolf - CBO Glass
Project Name: 700 Sixth Street, Washington, DC
Architect: Hellmuth, Obata + Kassabaum, PC
Structural Engineer: Cagley & Associates, Inc.
General Contractor: Balfour Beatty Construction
The new façade at 700 Sixth Street is made primarily of unitized curtain wall with punch storefront curtain wall, aluminum panels, zinc panels and steel and aluminum entrances. The entrance canopy skylight includes stainless steel etched cladding and etched multilayer glass. The amount of precision and coordination it took to create such a complex curtain wall is just one mark of excellence in the quality of CBO Glass’s work. Another is in the details: the custom copper ornamental spandrels that were hand-glazed into the curtain wall, zinc panels that work flawlessly with the intricacies of the many cornices and columns and dozens of custom dies used to shape and form the window and curtain wall system. CBO is one of the first glazing contractors to use a “magic arm” for delivery and placement of window and curtain wall systems. The project’s tight site and limited space demanded such technology, which in turn demanded CBO’s precise sequencing and technical skill.

David Falk, Scott Froebel, Joe Garvin, Scott Johannes, Steve Vanaskie, Dan Wilkesmore - CBO Glass
Project Name: Crystal Plaza II, Arlington, VA
Architect: Dorsky Hodgson Parrish Yue Architects
Structural Engineer: Tadjer Cohen Edelson Associates, Inc.
MEP Engineer: GHT Limited
General Contractor: Balfour Beatty Construction
The new façade at Crystal Plaza II is comprised of a combination of curtain wall systems including a unitized shop-fabricated curtain wall panels on most of the building, with a site-assembled and glazed storefront system on two floors and a slab-to-slab, unitized window wall system on the 162 apartment terraces. CBO Glass worked with the architect and other contractors to design and construction difficult architectural and weather-proofing details. This included construction of a curtain wall parapet at the roof terrace, coordinating with roofing tie-in to the curtain wall, details for various balcony terrace wall and handrail conditions, custom curtain wall-to-metal panel transitions and a complete design build of an elegant all glass vestibule at the main entrance. One of the greatest challenges CBO faced was a six month construction halt. CBO went above and beyond to maintain the curtain wall price and their schedule to minimize the impact on the building completion date.

John Butler, Doug DeGraw, Ric Roberts - Icon EBS and Dean Beane, Nathan Bergen, Michael Marshall - Structurecraft Builders
Project Name: Arena Stage at the Mead Center for American Theater, Washington, DC
Architect: Bing Thom Architects
Engineer: Fast + Epp
General Contractor: Clark Construction Group, LLC
The renovation and expansion of the Arena Stages performing arts campus in Southwest D.C. covered 200,000 square feet and took 29 months. It included the creation of a new performance arts space, the Cradle Theater, and extensive improvements to the existing buildings. The glass curtain wall allows a transparency from the exterior and interior spaces. The timber-column-backed curtain wall is a joint design-build effort between Structurecraft Builders and Icon Exterior Building Solutions. Structurecraft designed and fabricated the parallel strand lumber columns and muntin arms in its Vancouver facility. Icon designed and fabricated the structurally-glazed curtain wall units. Each unit is roughly six feet by 12 feet and weighs over 600 pounds. Due to the geometry of the wall, most units were custom made for each location in the wall.
Star Award Winner for Technical Excellence

Aaron Bast, Roy Bolling, Robert Dudley, Klint Jackson, Mike Pray, Tyrone Thomas - Harmon, Inc.
Project Name: Constitution Square OB-2, Washington, DC
Architect: Hellmuth, Obata + Kassabaum, PC
Engineer: Tadjer Cohen Edelson Associates, Inc.
General Contractor: Clark Construction Group, LLC
The windows and curtain wall system at Constitution Square was a design-assist that required custom modifications to meet the design intent. Harmon created 26 new extrusion dies to achieve the desired four-sided structural silicone-glazed system that would meet the required performance criteria for thermal analysis, live load movement and air/water penetration. There are 625 façade units on the project, enclosing 113,400 square feet. Erection of the large units was accomplished with superior precision and efficiency allowing the building to be closed in just 70 days. The atrium area posed a particular challenge because of the numerous glazing components and interfaces in a small area. The scope of work included an interior curtain wall, skylight and point-supported glass façade. The interior curtain wall system separating the atrium from surrounding office space totaled 100 units and 3,700 square feet. The glass is custom-fit and aligned with individual frames to create the appearance of a continuous pattern. The atrium skylight was stick-built from aluminum framing and field-glazed. It had to interface with the curtain wall and punched windows as well as the exposed steel beams, gutter systems and precast panels. The point-supported atrium glass wall totals 3,400 square feet. Layout and installation was extremely challenging due to the complex sloped design of the atrium.

Doors and Hardware

Windows and Storefronts (including glass, glazing & skylights)

Jonathan Gutaerraz, Edgar Martinez, Nestar Martinez, Daniel Misscoco, Jose Orellana, Luis Padilla - EDCO Glass Systems
Project Name: Savoy Elementary School, Washington, DC
Architect: Bowie Gridley Architects
General Contractor: SIGAL Construction Corporation
Thirty different types of glass were used at the Savoy Elementary School. Each opening was individually field measured for accuracy. There was close coordination between the field and the office to ensure the correct type and size of glass was ordered for the correct location. During construction, it was determined that Savoy would attempt to achieve LEED Gold certification.

Maricio Aparico, Enrique Cortez, Mario Cruz, Jeff King, Tim Ramberg, Luis Salgado - Custom Walls and Windows, Inc.
Project Name: Ward 3 Aquatic Center (Wilson Pool), Washington, DC
Architect: Hughes Group Architects
General Contractor: SIGAL Construction Corporation
The glass portion of this project consisted of 13 large arched windows, clerestory windows above the competition pool, entrance storefronts, interior storefront and door systems and related items. The metal panel system consisted of a sloped soffit and facia system at the high roof enclosing a competition pool. It also included a radius system to follow the arched roof. Metal panels were custom fabricated by the installer per field dimensions to insure perfect fit. Custom colors were matched on the aluminum and metal panel systems. The interior glass railing encompasses the spectator seating area for pool competitions. This project is LEED Gold certified and features a large rooftop photovoltaic panel array and a pool dehumidification/HVAC system that recovers heat for pool/air tempering.

Electrical

Lighting Systems

Daniel Y. Bedard, Patrick V. Latham, III, Andrew Paul Malizio, William R. Nelson - Mona Electric Group, Inc.
Project Name: 51 Louisiana Avenue, Washington, DC
Architect: HKS, Inc.
Engineer: TOLK, Inc.
General Contractor: Clark Construction Group, LLC
A large part of the overall effect was the use of projector lights that were precisely aimed using lasers to reflect the beams off of mirrors in the top of the atrium to reach specific points on the floor. The final touch to achieve the architect’s vision of the structure was the installation of a complex dimming and lighting control system that is programmed to operate the lights in different sequences and levels of brightness to provide maximum effect while adjusting for the ever-changing levels of ambient conditions.

Danny Groht, Gary Lee, Gene Mills, Jacob Manoogian, Brooks McClain, Janie Oliver - J.E. Richards, Inc.
Project Name: W Hotel (Formerly Hotel Washington), Washington, DC
Architect: BBG-BBGM
Engineer: Joseph R. Loring & Associates, Inc.
General Contractor: HITT Contracting Inc.
The original building was built in 1917 and it was necessary to maintain the historical value of the building while providing all of the upgrades. The chandeliers in the ballroom and some of the lights fixtures in the lobby are antiques that were retrofitted and installed by the craftsmen; all of the other fixtures are new. From the spa to the restaurant to the roof top bar and every floor in between every light fixture was installed with the utmost concerned by the most skilled craftsman.

Chris Cady, Mark Carter, Greg Cobaugh, Erin Hickman, Senesha Matokovich, Tom Shannon - Singleton Electric Company, Inc.
Project Name: DC Court of Appeals, Washington, DC
Architect/Engineer: Beyer Blinder Belle
Engineer:
Joseph R. Loring & Associates, Inc.
General Contractor: Hensel Phelps Construction Company
Originally constructed in 1820, the DC Court of Appeals building is one of the oldest buildings in Washington, DC. The electrical work had to be laid out on the existing plaster and brick structure which was then removed and then the electrical rough-in installed. One of the most impressive aspects of this project is the amount of work that was put in which is now concealed behind plaster walls finished to look as they have for over a century. The project consisted of over 110 different fixture types with multiple custom colors and finishes from numerous different manufacturers. The project is unique in the fact that the fixtures installed ranged from art deco inspired chandeliers to refurbished historic wall sconces to custom replications of historic light fixtures. Many fixtures were removed and refurbished to their original condition. A number of fixtures were replications of originals. The project also had three dimming systems; two for the courtrooms and one for the site lighting. The project also had an energy management system for lighting.

Jon Bayeaux, Danny Lambert, Greg Miller, Steve Slagle - T.A. Beach Corp.
Project Name: Montgomery College Cultural Arts Center, Silver Spring, MD
Architect/Engineer: SmithGroup JJR
General Contractor: Bovis Lend Lease
The significant attributes to this project includes house lighting that are incorporated in block walls, handrail lights that were custom-made to fit around the egress areas, aisle lighting that was incorporated into concrete. The theater outlets for stage lighting are roughed in block walls powered by the main dimmer boards. The lighting control system includes multiple switches located in each control room for each theater. There is a section in the theater that has removable seating where the mixing station floor box is located for the control of the theater’s AV system. The AV/microphone speakers are installed on the balcony level. The upper level is provided with all the systems that are installed on the lower level with the exception of floor boxes. A theater rigging control for light battens were also installed. The design’s objective was to have the conduit in the theater accentuate the steel structures and have the light fixtures and theater lights that are mounted on catwalk rails be the focal point of the theater.

Brad Behm, Dave Pierce, Todd Ransom, Bill Rhodes, Ed Rhodes, Mike Spear - Power Solutions, LLC
Project Name: Children’s National Medical Center Inpatient Tower Fit Out, Washington, DC
Architect/Engineer: HDR One Company
General Contractor: HITT Contracting Inc.
In this project, all lighting, power and controls were installed in conduit and compression fittings. The schedule and noise level was compression and access to the job site was challenging as no trades were able to use elevators for manpower and materials. The CNMC project consisted of over 25 different styles of specialty light fixture styles, ranging from fluorescent 2 x 4 lighting in patient areas to the complicated LED panels, tubing and power color core LED’s in the lobbies. A typical patient room consisted of 14 light fixtures. Some of these fixtures were wall mounted in drywall while others were ceiling. Multiple system and voltages were intertwined to provide lighting on critical, emergency and normal power simultaneously to the patient headwall unit. The headwall unit controls the four function lights over the patient bed; three of which interface with the patient pillow speaker for optimum patient lighting comfort. The lobbies were constructed with low voltage lighting. Color changing LED’s mounted in custom boxes anchor the elevator lobby. LED panels in the ceiling portray the night sky as you exit the elevators.

James Carson, Jeff Cowan, Demal Dzelalic, Shawn Mooney, Jeremy Nelson, Jay Potts - J.E. Richards, Inc.
Project Name: Eisenhower Theatre, Washington, DC
Architect: Quinn Evans Architects
Engineer: Mueller Associates, Inc.
General Contractor: The Whiting-Turner Contracting Company
The balconies at Eisenhower Theater were partially demolished and extended. The entire floor was reconstructed and the plaster ceiling was salvaged and all of the lights were retrofitted. The dimming system was relocated and retrofitted. The conduit paths that feed all of the lighting circuits travel through the bowels of the Kennedy Center. In the dressing room, the lighting is controlled through a series of relays. Careful consideration had to be taken when working with metals contractor and the mill worker.

Russell Bloss, John Bozzel, John Jenkins, III, John Jenkins, Jr., Marty Reedy, John Richards - J.E. Richards, Inc.
Project Name: 1801 K Street, NW, Washington, DC
Architect: Skidmore, Owings & Merrill
Engineer: Girard Engineering, PC
General Contractor: Jones Lang LaSalle Construction
The art wall consists of 3,240 individual lights which can be digitally programmed to display any design. The main lobby has 385 lights. There are 196 retractable lights to backlight the marble wall in the elevator lobby and 294 barrosae ceiling lights. Façade lighting consists of up lights, 47 remote ballast, LED lighting in stainless steel trough with 11 remote ballast.

Power Generation, Distribution and Switchgear

Donnie Beach, Eddie Bihlear, Devon Gaylor, Rich Ladow, Kenny Muschette, Ransford Robinson - Truland Systems Corporation
Project Name: New Campus East - Central Utility Plant, Springfield, VA
Architect/Engineer: RTKL/KlingStubbins
General Contractor: Clark/Balfour Beatty NGA, A Joint Venture
Truland Systems Corporation provided the Central Utility Plant’s 34.5 Kv electrical system; which provides permanent power for New Campus East’s mechanical equipment, lighting and other building systems. Truland delivered superior workmanship and integrated design services despite challenges including a compressed schedule, a developing and complex design, limited and congested work areas, coordination with multiple trades and the magnitude of the project. The system components include 34.5 Kv, 5 Kv and medium voltage systems as well as interconnected power distribution units.

Bill Figgers, Joe Fuentes, Doug Leggat, Roy Meyer, Andrew Talcott, Walter Williams - Dynalectric Company
Project Name: New Campus East - Technology Center, Springfield, VA
Architect/Engineer: RTKL/KlingStubbins
General Contractor: Clark/Balfour Beatty NGA, A Joint Venture
The Technology Center’s electrical system is notable for its exceptional craftsmanship, massive size and the challenges presented by exterior factors, including a compressed schedule, complex design, limited and congested work areas and coordination with multiple trades. The system components include 34.5 kilovolt, 408 volt, and low-voltage systems including multi-module and rotary UPS systems and power distribution units all connected by a large, complex network of EMT conduit and busway.

Chet Gagnon, Andy Hartnett, Ignacio Luna, Doug Thomas, George Wicks, Nick Young - Young Electrical Contractors, Inc.
Project Name: POD-3 Renovation, Suitland, MD
Architect/Engineer: EwingCole
General Contractor: Clark Construction Group, LLC
A 6,380 square-foot penthouse was built to house all of POD-3’s mechanical equipment. Coordinating the different systems during installation was a challenge. Young Electrical Contractors worked with all project team members and carefully pre-planned the meticulous and methodical installation of all six separate MEP systems, which occurred without errors. Because of the systems’ custom designs and space limitation, Young Electrical workers bent and handcrafted all electrical conduits on-site. Though the POD-3 facility is a storage building that won’t be seen by the public, Young Electrical paid close attention to the spaces aesthetics. The high level of craftsmanship allowed for successful functionality of the systems which will ensure the valuable treasures within are kept in mint condition.

Philip Boyd, Sam Brogan, Mark Eriksson, Kevin Patterson, Shane Sparks, Ben Staniewicz - Truland Walker Seal JV
Project Name: Washington Metropolitan Area Transit Authority Traction Power Upgrade Program, Washington, DC
Engineer: Parsons Transportation Group (P2D)
General Contractor: Truland Walker Seal JV
The traction Power Upgrade program involved rebuilding 33 traction power stations located throughout the Metrorail system at the aggressive rate of one per month. Each substation was unique because they were built at different times using equipment from several different manufacturers who used proprietary design criteria. Additionally, the new equipment was integrated with existing equipment in the rest of the system. Truland Walker Seal JV rebuilt the substations without disrupting daily service by coordinating with WMATA and PEPCO and Dominion Power and performing most of the work during the four to five hours Metro was not in service. Crews worked in difficult conditions often deep underground or beneath major traffic arteries.

Joe Dugan, Joseph Lajoie, Eric Neville, Nick Noonan, Russel Way - Freestate Electrical Construction Company
Project Name: National Institutes of Health: CIT Building No. 12 - Infrastructure Upgrade - Phase 1, Bethesda, MD
Architect: Ann Myers Architecture
Engineer: WFT Engineering, Inc.
General Contractor: Tishman Construction Corporation
The key to the project was to determine how to install 9,6000 feet of feeder conduit, 300 feet of 2500-Amp copper busway and 200 feet of 5000-Amp copper buss way, HVAC ductwork, pre-action fire suppression system and a fire detection systems in a ceiling space of three and half feet. Freestate Electrical installed the electrical design for the new UPS which consists of three incoming 15 KVA services to a main distribution switchgear. The switchgear consists of an A side main and B side main. The center main is connected via tie breakers to the A and B side of the gear achieving one common bus. There are two generator paralleling gears, PSG-A and PSG-B. Each gear consists of three sets of electrical bus—a No-Break bus, a Short-Break bus and a Common bus connecting the two choke reactors at either end of the PSG boards. Both PSG boards are connected via a 5,000 Amp cross link bus way. The four choke reactors are fed from the utility MDS gear via a 2,500 Amp bus way and from two Continuous Power System (CPS). The CPS units are synchronous condenser/ ac-motor unit which supply a leading power factor to compensate for the potential lagging power factor on the utility. There are four 3-source Digital Static Transfer Switches. Two sources are from the PSG-A, B boards and the third is from the utility board. The load side feeds distribution boards T1-T4.
Star Award Winner for Excellence in the Face of Adversity

David August, Robert Daigle, Chuck Knaack, Glenn Laser, John M. Thir, Jr., Markco Yates - Natelco Corporation
Project Name: Silver Spring Data Center UPS Replacement, Silver Spring, MD
Architect: Arium AE
Engineer: CCG Facilities Integration, Inc.
General Contractor: Holder Construction Company
Many aspects of this project made it particularly difficult and the work exceptional. All power wiring was designed to be run overhead but due to weight limitations, it was necessary to install an underground duct bank system. This entailed saw cutting and excavating the inside of the existing data facility. The duct bank system was design in the field including intercepting existing medium voltage feeders. Natelco performed five levels of commissioning including factory witness testing in Germany. Crews installed a three tier battery rack system which consisted of 369 battery jars to be unloaded, stored and hoisted up on the racks. The most difficult part of the job was intercepting three critical load buss ways over the existing data center floor without loss of critical load or redundancy.

Mike Caffrey, Dwight Daniels, II, Mike Johnson, Garth Kelly, Ha Le, Robert Stephens - Singleton Electric Company, Inc.
Project Name: Arlington County Water Pollution Control Panel, Arlington, VA
Architect/Engineer: Malcom Pirnie
General Contractor: Fru-Con Construction Corporation
This project included modernization of aging infrastructure. Crews increased capacity from 30 million gallons a day to 40 million gallons of treated waste water, generation of fewer odors, and discharge of cleaner water to the Four Mile Run (Potomac River) in compliance with strict EPA regulations to ensure a safe and healthy environment.

Jeff Hicks, Randy Higgs, Eric Johnston, Buddy McDowell, Cordelia McKoy, Richie Roberts - Power Solutions, LLC
Project Name: Amazon.com IAD6 Pod7, Ashburn, VA
Engineer: EYP
Power Solutions installed two 3,000 Amp switchboard, one of which was for mechanical equipment feeding one 850-ton chiller, one 1,000-ton cooling tower, sixteen crac units and miscellaneous pumps and exhaust fans backed by a 2.00 megawatt generator. The Critical switchboard feeds four 750 KVA UPS’s complete with emergency battery backup systems, fourteen 225 kva PDU’s, numerous panels backed by one 2.25 megawatt generator. The Data Room has cable tray containing 15,000 feet of #8 branch circuit wiring with 700 L6-30R receptacles feeding the individual racks. After a considerable amount of coordination with the power company, all work was completed within a very aggressive eight week schedule. The dedicated craftsman worked numerous hours of overtime to accomplish this feat. The job peaked at approximately 30 electricians.

Eric Figueroa, Thomas Gregory, Kyle Murphy, Elwood Ness, Steve Rivera, Dwight Williams - J.E. Richards, Inc.
Project Name: IBM-NCEP Phase 4, Gaithersburg, MD
Architect/Engineer: McKinney & Company
General Contractor: Skanska USA Building
All work was completed and commissioned within a 14-week schedule. Work included receipt and installation of two 1,000 KW generators, paralleling switchgear; two 1,500 KVA substations (13.2KVAC-480VAC); two 500 KVA UPS units with bypass; ten static transfer switches and two Power distribution units. Work also included power distribution using Bus Duct and conduit and wire. All work was completed within an operational office and Data Center.

Special Systems (including security, control & instrumentation)

Mike Buser, Kevin Cole, Kyle Priddy, John Zanelotti - Ennis Electric Co., Inc.
Project Name: New Campus East - Technology Center, Springfield, VA
Architect/Engineer: RTKL/KlingStubbins
General Contractor: Clark/Balfour Beatty NGA, A Joint Venture
An integral part of the National Geospatial-Intelligence Agency’s New Campus East, the Technology Center is a 125,000 square-foot data center that will support all electrical components and house the NGA data storage facility for classified information. The Technology Center’s fire alarm and mass notification systems are one-of-a-kind, first edition systems combined multiple vendors and products in one complete system. The design and contractual set up for Ennis Electric required the company to mate two fire alarm vendors to the same system. This required hours of re-writing code and coordinating between vendors to produce the fire alarm system that will transmit signals via transmitter antenna from New Campus East to Fort Belvoir’s main fire station.

Brian Cramutola, Kathy Freeland, John Kassmer, Jeff Marshall, Shawn Samii, Ray Scheuring - Diversified Systems
Project Name: Teleproductions International, Chantilly, VA
Architect: Gileau-Poulton Architects and Associates, PC
Engineer: Diversified Systems
General Contractor: Forrester Construction Company
The AV installation of Teleproductions International included numerous audio and video editors, central equipment room, live production control room, sound stage, in-house SMATV system, multiple conference rooms, 28-seat auditorium and installation of a small antennae farm. Diversified Systems evaluated a variety of standards and current workflow processes and made suggestions that were accepted to improve the performance of the system. These included adding the storage area network and relocating all servers to a central equipment room while maintaining the integrity of sound proofing and sound dampening in the recording and editing areas. Installers developed practical details for routing conduit, as well as accurately maintain and route over 8,000 cables of varying types from 75 ohm coaxial to high speed fiber. The runs spanned roughly 150 feet on the second floor back to the central equipment room and runs that spanned 60 feet from the central network room to editing, control and capture points.

Brian Baniszewski, Mike Brawner, Edwin Lugan, Scott Ponton, Dave Thorne, Bob Wood - Freestate Electrical Construction Company
Project Name: Goodwin House Bailey's Crossroads, Falls Church, VA
Architect: Dorsky Hodgson Parrish Yue Architects
Engineer: KTA Group, Inc.
General Contractor: The Whiting-Turner Contracting Company
The fire alarm system at Goodwin House retirement facility is critical to staff, residents and guests. The existing system was obsolete and becoming difficult to maintain and expand to new construction projects, so the system was replaced while the building was fully occupied. Freestate teamed with Alarm Tech Solutions to replace the old system on a floor by floor basis. Crews changed over the controls and status of all of the components of the smoke control and stair pressurization systems as well as all initiating devices while reusing as much circuit wiring as possible. New riser wiring was installed in existing conduits to facilitate a changeover. New remote power expander panels and amplifier cabinets were installed. After the emergency replacement of existing fire alarm and emergency communications system, Freestate and Alarm Tech went on to do the fire alarm, gas detection and emergency communications for the Health and Wellness Center and the new Independent Living Tower.

Kenneth P. Bremerman, Donte M. Jackson, Thomas Jason Kite, Charles R. Martin, Jr., David W. Moore - Mona Electric Group, Inc.
Project Name: Columbia Square, Washington, DC
Engineer: WCIS Consulting, LLC
General Contractor: K3 Construction Group
This fire alarm project consisted of a system head end panel replacement. AV devices were added throughout the facility to provide complete system notification. There was a smoke removal system with 157 dampers that was partially decommissioned during this project. All fire alarm controls and relays were removed for 104 of the smoke dampers. This decommissioning had to take place during system changeover. There remained approximately 53 smoke exhaust dampers with panel and detector control and 50 control switches for building fans. The craftsmen installed the new system back bone parallel to the old system in the FACR, reusing existing floor wiring. The crew worked night shift and changed over floor by floor.

Aaron A. Day, Bernard A. Johnson - Mona Electric Group, Inc.
Project Name: Willard Intercontinental, Washington, DC
This fire alarm project consisted of a system head panel replacement for both buildings at the Willard InterContinental. The Office tower and hotel had separate control panels but were located in the same fire control room. Crews spilt up the two systems and replaced the field initiating devices with addressable devices utilizing the existing IDC circuits as a signaling line circuit. The craftsmen installed the new system equipment adjacent to the old system in the FACR. With the existing floor initiating wiring being reused as the SLC loop, device changeover had to occur on a floor by floor basis. Once a floor changeover started, the crew could not leave the job until all devices on the loop were on the new system.

Robert Drescher, Tanya Filkins, Chris Harper, Richard Mercer, Gregory Ward, Jon Whiston - Dynalectric Company
Project Name: Alexandria Powerhouse Recovery Project, Alexandria, VA
Architect/Engineer/General Contractor: Mirant
This was a pilot project for all coal burning power distribution plants in the world. It has been nominated for a Platt Global Award. In ten weeks, Dynalectric worked 25,000 hours to install 29 miles of cable. Damper motors, monitoring fan controllers, Beck and Rexa actuators located from below sea level to air stacks 250 feet above ground control ten 4160 volt induced draft for units which push exhaust through a redesigned duct system consolidating all exhaust gases from five stacks to two through a Trona system that will reduce emissions.

Telecommunications Systems & Facilities

Finishes

Ceramic Tile and Terrazzo

Lakesha Coates, Telly Koutris, Vince McCoy, Victor Rodriguez - David Allen Company
Project Name: Constitution Center, Washington, DC
Architect: SmithGroup
General Contractor: James G. Davis Construction Corporation
The Constitution Center renovation involves a complete renovation of the original 10-story, 2.1 million square-foot facility. The scope of work included removal of the envelope and interiors to its original structure, installation of a new blast rated floor-to-ceiling curtainwall system, 36 new typical floor cores, 31 elevators, 50,000 square feet of plaza level lobbies a one-acre outdoor courtyard, restoration of the 15-acre parking garage and a new penthouse structure and MEP plant. This project is expected to achieve LEED Gold certification. David Allen started tile work in the NE core with a mockup of one bathroom for the entire project team’s review. David Allen then worked the NE core down to completion and moved counterclockwise to the SE core. David Allen worked through many obstacles, the largest being the weather. Without a complete curtainwall, David Allen worked in confined bathrooms with small heaters so that the mastic and grout could set. As the leaders driving the bathroom schedule, David Allen overcame the weather as well as leveling challenges and existing conditions to push the project to completion.

Keith Oliver - David Allen Company
Project Name: Georgetown University McDonough School of Business, Washington, DC
Architect: Goody Clancy Associates
General Contractor: The Whiting-Turner Contracting Company
The work that David Allen did in the atrium of the Georgetown University McDonough School of Business included epoxy terrazzo flooring and the pre-cast Portland cement terrazzo stair treads. Both feature prominently in the signature space of the building. They did a great job matching the treads with the flooring, even through they were made of two different materials. The epoxy terrazzo flooring consists of alternating strips of two colors through the atrium lobby. The pre-cast treads installed as the feature stair were cast with a weld plate of the bottom and were welded to the steel tubes that service on the spine of the stair. They do not sit in a pan like most of these types of installation. The installation of the treads provide to be especially difficult when the tubes deflected more than expected, but David Allen worked tirelessly to deliver a breathtaking “wow” moment when you enter the atrium. This project is striving for LEED Silver certification.

Carlos Cumes, William Gray, Phillip Jones, Limbert Perez, Sang Yun, Ung Yun - Ward Ceramic Tile & Stone, Inc.
Project Name: Potenza Trattoria Bakery & Wine, Washington, DC
Architect: CORE
General Contractor: Forrester Construction Company
Upon starting construction of Potenza Trattoria, Bakery & Wine, the floors were at varying heights throughout the space. Considerations were made to create a consistent floor height as well as transition to an historic hallway between the bakery and trattoria. Ward Ceramic Tile installed a mud bed under each type of floor tailoring the mixture to the thickness and type of material being used. Various flashing agents and latex additives were used to create the necessary height and slope of the tile substrate for tile installation. The types of tiles specified in the project included ceramic, stone, encaustic and marble. Oval link stone mosaic tile installed in the bakery was custom from China. Encaustic tile installed throughout the trattoria and bakery was specified in a variety of colors and patterns and was custom from Mexico. A unique pattern of crackle glazed subway tile was installed in the bakery and brick colored quarry paver mosaic was installed on the large pizza oven. To ensure the correct patterns were achieved, nock ups were prepared daily and became a pivotal part of the title installation process. The patterns required a remarkable amount of prep work and lay out to ensure the Architect’s vision.

Lakesha Coates, Vince McCoy, Telly Koutris, Victor Rodriguez - David Allen Company
Project Name: Tyser Tower Renovation and Expansion, College Park, MD
Architect: Heery International, Inc.
General Contractor: Clark Construction Group, LLC
The Tyser Tower Renovation and Expansion project is a 66,000 square-foot addition and complete renovation of the 33,000 square-foot Tyser Tower, located at University of Maryland’s (UMD) Byrd Stadium. One of UMD’s major stipulations was a high-quality installation of tile in the restrooms throughout the building to eliminate minor flaws common in tile installation—small slivers of tile in the corners, tiles that are not perfectly square, grout joints that are not uniform, and floor drains placed randomly in the floor. David Allen worked to extremely tight tolerances during the tile installation while meeting a demanding schedule. Public bathrooms include a cross tile, manufactured by David Allen, with the Terps logo, while suite bathrooms feature a red glass mosaic pattern. To distinguish the President’s Suite, the bathroom follows a black and red granite scheme and the water jet was produced in Atlanta and numbered for installation. This glass-like pattern required minimal grout joints for installation. To eliminate drain location problems, structural floor slabs were constructed using two-foot square opening at the planned location of each drain. As final drain locations were identified, David Allen set them to fall within the tile pattern, which took considerable time and effort. The end result is well above industry standards.

Carlos Amaya, Miguel Flores, Lisandro Guevara, Tom Hess, Jose Rivas, Mike Trevisan - Roman Mosaic and Tile Company
Project Name: Crystal Plaza II, Arlington, VA
Architect: Dorsky Hodgson Parrish Yue Architects
Structural Engineer: Tadjer Cohen Edelson Associates, Inc.
MEP Engineer: GHT Limited
General Contractor: Balfour Beatty Construction
From behind the walls of the building to the imposing atrium lobby, exceptional care and craftsmanship went into constructing this high-end renovation of Crystal Plaza II. Much of what sets this project apart is the work provided by Roman Mosaic and Tile Company who installed epoxy and custom precast terrazzo flooring throughout the lobby. Roman Mosaic overcame many unique obstacles, from installing the spiral floor pattern layout based solely on a rendering (no dimensioned plans), to extensive sand-fill to repair slab conditions for the existing 40-year-old floors. Most notable was the installation of the custom precast terrazzo on the lobby’s grand staircase. Due to complex curves, shapes and tight dimensional requirements, each piece had to be custom cast, cut and carefully placed. In addition, the precast terrazzo had to interface with a custom, curved-glass railing, which required multiple stages of installation and extensive coordination.

Drywall (including framing & finishing)

Jose Alba, Tony Cassette, Tommy Hurlock, Fred Jackson, Roger Marsden, Jose Perez - C. J. Coakley Co., Inc.
Project Name: Constitution Center, Washington, DC
Architect: SmithGroup
General Contractor: James G. Davis Construction Corporation
The Constitution Center renovation involves a complete renovation of the original 10-story, 2.1 million square-foot facility. The scope of work included removal of the envelope and interiors to its original structure, installation of a new blast rated floor-to-ceiling curtainwall system, 36 new typical floor cores, 31 elevators, 50,000 square feet of plaza level lobbies a one-acre outdoor courtyard, restoration of the 15-acre parking garage and a new penthouse structure and MEP plant. This project is expected to achieve LEED Gold certification. Coakley was involved in every aspect of drywall, ACT, plaster, metal reveals, fabric ceiling panels, and exterior framing. The drywall was a major factor of the layout and control for all follow up trades. The most impressive portion of the project is how consistent Coakley was throughout all areas of project- having 80+ workers onsite during its peak. Coakley set up Constitution Center like a high rise building and started in the NE core working down nine floors and then moved counterclockwise ending in SE core. At the same time, they worked around the 50,000 square-foot plaza level where the highlight is a continuous concourse that connects the NE lobbies all the way to the SW lobbies.

Steve Biniek, Luis Ramirez Guzman, Oscar Guzman, Abel Romo, Everado Romo, Leopoldo Romo - Capitol Drywall, Inc.
Project Name: The Georgetown Preparatory School New Learning Center, North Bethesda, MD
Architect: Cox Graae + Spack Architects
General Contractor: The Whiting-Turner Contracting Company
The work at Georgetown Preparatory School New Learning Center consisted of the renovation of the existing field house and a new building addition. A 44-foot by 5-foot skylight was cut into the existing roof roughly 28 feet above the new finished floor in the new Library. Capitol Drywall installed new multi-tiered ACT, wood and sound panel and drywall ceilings. The drywall installation and finishing posed significant challenges. The new ceiling slopes up on four sides from an elevation of 16 feet. In addition, the ceiling was turned on a 10 degree angle to the East-West axis of the building order to align with the architectural elements that carry through both the new and renovation work. Capitol Drywall performed layout on the concrete slab and transferred the layout up to multiple elevations. They then determined how to coordinate the required ceiling framing members with the existing steel cross bracing and trusses. Finally, due to the significant exposure to sunlight throughout the day the finish work had to be of the highest quality to make the gypsum board joints, screw heads and other imperfections disappear.

Earl Ferguson, Sean Rigsby, Tim Rigsby - Cleveland Construction
Project Name: Arena Stage at the Mead Center for American Theater, Washington, DC
Architect: Bing Thom Architects
Engineer: Fast + Epp
General Contractor: Clark Construction Group, LLC
The renovation and expansion of the Arena Stages performing arts campus in Southwest DC covered 200,000 square feet and took 29 months. It included the creation of a new performance arts space, the Cradle Theater, and extensive improvements to the existing buildings. The new Arena Stage will be a largely transparent structure under a prominent cantilevered roof. The sleek and amorphous roof design creates the illusion of wave-like movement. Using light gauge framing, Cleveland Construction successfully executed the architect’s vision for the roof overhang and terrace soffit. The overhang undulates as it wraps around the perimeter of the building. In the northwest corner, it expands over the terrace and out to a cantilevered point. To create this effect, the framing in the northwest corner had to be installed to accommodate the deflections in the cantilevered roof. The expansive soffit and sloping corner is interrupted by control joints designed for movement and aesthetics. Cleveland Construction worked off lifts to get to the overhang and soffit and will use lifts to finish the soffit with acrylic stucco. The geometry made layout and framing difficult, but limited access to the overhang made the work even more complicated.

Fernando Alvarado, Desi Crooks, Roberto Diaz, Carl Hoffner, Jorge Portillo, Dennis Urias - S. DiGregorio & Son, Inc.
Project Name: Wyndham at National Harbor, Oxon Hill, MD
Architect: WDG Architecture, PLLC
Engineer: GHT Limited
General Contractor: Balfour Beatty Construction
S. DiGregorio & Son furnished and installed drywall throughout Capital Cove, including the main lobby, pool area and sales office. The scope of work consisted of structural and interior studs, dense glass, gypsum wallboard walls and ceilings. The results are flawlessly finished, long corridors with chair rail and light fixtures smoothly spanning more than 300 feet in length. The drywall is perfectly aligned with all joints hidden from sight—evidence of exceptional skill and attention to detail. The same seamless results were accomplished with the ceilings in the indoor pool area, outdoor breezeway and sales office. The ceilings were finished with a high-gloss paint, which really shines a spotlight on the high-end results DiGregorio delivered.

Flooring (including wood, carpet & resilient floor tile)

Painting & Wallcovering

Danielle DeFrancisco, Joe Hartlove, Sebastian Montano, Juan Morales, Selvin Morales, Magarito Vargas - NLP Enterprises, Inc.
Project Name: The Jefferson Hotel Renovation & Revitalization, Washington, DC
Architect: ForrestPerkins
General Contractor: SIGAL Construction Corporation
NLP Enterprise’s painted the drywall walls and ceilings and field painted the paint-grade millwork. The color and material schedule for the project had 174 paint types listed. All of the guestroom walls required multi-color wall treatment that varied depending on the floor and scheme. Everything, including device cover plates, was painted. There are 99 guest rooms in the hotel with 24 different colors that were applied in various arrangements depending on the room scheme. These colors, and the 12 new colors for the public areas on the basement and first floors, created a complicated web of colors and paint types for the painter to keep track of. NLP successfully accomplished the task with no errors due to wrong paint or color application.

Arturo Beltran, Cesar Echevarria, Jonathan Echevarria, Roberto Echevarria, Ivan Fitz, Nelson Martinez - Precision Wall Tech, Inc.
Project Name: Georgetown University McDonough School of Business, Washington, DC
Architect: Goody Clancy Associates
General Contractor: The Whiting-Turner Contracting Company
The craftsmen for Precision Wall Tech took great care in applying the polymix finishes throughout the Georgetown University McDonough School of Business. Rarely does one see so much polymix applied on a project with the resulting evenness and consistency throughout. It is apparent that this project was completed by very skilled craftsmen as this “liquid wallpaper” is not easy to apply. This project has been submitted for LEED Silver certification.

Plaster (including Stucco and Dryvitt)

Raymond Andrews, Nathan Bell, Jimmy Pryor, Mike Robb, Billy Underwood, Jeff Zeman - John H. Hampshire, Inc.
Project Name: Alice Deal Middle School, Washington, DC
Architect: Quinn Evans Architects
General Contractor: Prince / Schlosser Joint Venture
The crew did a total restoration of lower scored plaster matching existing walls. All of the ornamental plaster ceilings and walls were restored to match the existing. Casting of existing ornamental plaster was required for a large portion to be duplicated to restore the ornamental plaster to like-new conditions. Restoration of all cornice and bands and installation of new acoustic plaster above and below balcony was also done.

Shirlon Elvis Maynard, Daniel McLean, Ceasar Philpot, Bruce Tomaselli - Office of the Architect of the Capitol
Project Name: House Office Buildings Sprinkler Installation, Washington, DC
Construction Division painters and plasterers worked carefully and methodically to provide a seamless finish in conjunction with the Construction Division plumbers as part of the House Sprinkler project. The project required extensive coordination with the House Superintendent’s Office and involved plastering and painting of intricate and historic spaces in buildings of great historical significance. Safety and preservation of the existing structure was a key priority and the AOC Construction Divisions highly-skilled plasterers paid attention to every detail. The plasterers expertly constructed molds old the existing plaster to recreate the patterns and details of the molding accurately. The seamless construction and painstaking attention to detail are indicative of how the AOC Construction Division approaches all projects.

Edwin Castellon, Henry Castellon, Serge Vadenoff - Senza Finé
Project Name: Teleproductions International, Chantilly, VA
Architect: Gileau-Poulton Architects and Associates, PC
General Contractor: Forrester Construction Company
The concept of this project was to completely renovate an existing space and create a truly state of the art audio visual recording, editing and production facility with a visually refined atmosphere to compliment the technical precision of the space. Throughout the building, various colors of Armourcoat plaster were used to create a hand-trowel Venetian marble and a dragged finish to this end. The artisans seamlessly completed a continuous wall- approximately 200 feet long by nine feet tall- in six bands of finish, three dragged and three Venetian. This area spanned two entrance lobbies and the main corridor of the building and included many 90 degree turns to complicate the work. In addition, a dragged Armourcoat finish, nine feet wide by 20 feet tall was used in the main stairwell landing which incorporated a polished TPI logo, a particular accomplishment with all of the acute edges and size of the logo.

Specialty Painting

Eddy Bustos, Walter Chavez, Marvin Hurtado, Josias Sanchez, Jeff Storm - Brien A. Miller Painting Co., Inc.
Project Name: Headquarters of the American Pharmacists Association (APhA), Washington, DC
Architect: Hartman-Cox Architects
General Contractor: Tishman Construction Corporation of DC
Brien A. Miller Painting Company furnished and installed a wide variety of paints, sealers and wall coverings for a new 10-story, 353,000 square-foot office building and parking garage. Central to the site is the historic “Pope Building” positioned adjacent to the new building. Miller Painting refreshed and repaired aged wall finishes with modern products and techniques while maintaining the building’s historic ambiance. Miller Painting instituted a second shift from 3pm to 12am. Thanks to Miller Painting’s efforts, more than 118 owner-initiated modifications without impact to the schedule. The two underground garage levels were striped and sealed, walls were painted using laser levels and fire suppression systems were color-coded. Each of the eight tenant-occupied levels included application of traditional paints, spray-applied Polymyx and vinyl wall coverings. The focal point of the new addition is the main lobby, where two different faux finishes were applied. The first seamlessly imitates the Andes Gray marble on the floor and columns. The second replicates a wall covering that was originally found within the Pope Building. All paints, primers, adhesives and sealers were low-VOC, enabling the project to work toward LEED Gold certification.

Masonry

Exterior Stone (including marble, granite & exterior pavers)

Eric Holloway, Francisco (Paco) Lorenzo, Jose Lopez, Jose A. Marquez, Johny Reyes, Cipriano Vidal - Lorton Stone, LLC
Project Name: Howard Hughes Medical Institute Headquarters Expansion - Phase II, Chevy Chase, MD
Architect: Bowie Gridley Architects
General Contractor: Clark Construction Group, LLC
To maximize energy efficiency at Howard Hughes Medical Institute headquarters, stone eyebrows were placed above office windows to provide shading. In addition, the granite helped increase daylighting, contributing to several LEED credits. The circular feature space of the building is clad in curving limestone panels. Approximately 436 tons of limestone equating to nearly 20 truckloads of cut stone for a total of 3,237 pieces was used. The central space is accented with a fieldstone-clad full height interior/exterior wall. The tedious and detail-oriented fieldstone work carries through the site in the many stone-clad retaining walls.

Vital Cardoso, Manuel Dobarco, Mario Guzman, Martin Lucio, Jose Neves, Mark Sanders - Lorton Stone, LLC
Project Name: Semper Fidelis Memorial Park Chapel, Triangle, VA
Architect: Fentress Architects
Engineer: Ammann & Whitney
General Contractor: Forrester Construction Company
The rubbed stacked stone that adorns Semper Fidelis Memorial Park Chapel and the restroom buildings on site all hand chiseled stones from Western Maryland. Each piece was selected to provide a consistently random appearance. Special care was made to limit the amount of split face on exterior to maximize the percentage of natural stone edges. Therefore, a high amount of stone was rejected to maintain this level of quality control while providing a “slapped-together” look. Lorton used a new, innovative corrugated weep drainage system and an advanced stone tie system resided behind the rubble stone. Lorton’s designers created 3-D models to determine coordinating the multiple radii and slopes that existed in the exterior granite hardscapes, water feature and tied into the interior granite flooring and coordinated with the concrete contractor. The end result included tight radii, smooth transitions and a striking appearance.

Interior Stone & Marble

Michael R. Patterson, Juan J. Rodriguez, Ronald S. Wondoloski - Boatman and Magnani, Inc.
Project Name: The Jefferson Hotel Renovation & Revitalization, Washington, DC
Architect: ForrestPerkins
General Contractor: SIGAL Construction Corporation
Boatman and Magnani’s stone, ceramic and quarry tile work included both thinset and mudset installation of stone floors and walls at the guestroom and public spaces; mosaic inlays at the North Hall and Presidential Suite; stone treads at the Grand Stair; and custom carved stone fireplace mantels and columns. Stone setters were challenged to bridge between the different substrates and install a floor that was warrantable and will stand the test of time. The existing perimeter and core walls were also out of square and level so this also provided a challenge to installing wall tile and base in a manner that would hide deficiencies in the existing structure.

Unit Masonry

Terry Bricker, Nathan Delabar, Westley Douglas, Fernando Torres, Rudy Torres - Manganaro Midatlantic, LLC
Project Name: Howard Hughes Medical Institute Headquarters Expansion - Phase II, Chevy Chase, MD
Architect: Bowie Gridley Architects
General Contractor: Clark Construction Group, LLC
The majority of the building envelope on the Howard Hughes Medical Institute headquarters is masonry veneer with substantial elements of granite and limestone sills, headers and trim pieces integrally set within the masonry. A custom mix of brick was created in order to match the existing facility, which was a challenge. Some notable features include special shape window jamb bricks, recessed decorative panels, a large masonry arch, a variety of different bond patterns and coursings (Flemish, running soldier, etc).

Scott Bryan, Jose Cruz, Greg Dodson - Karon Masonry of Maryland
Project Name: St. Elizabeths New Hospital, Washington, DC
Architect: EYP
General Contractor: Tompkins Builders, Inc.
St. Elizabeth’s Mental Health Facility is exceptional because of the consistency of the craftsmanship on such a large project. This is one of the largest masonry projects built on the east coast in five years. Over 1.7 million brick and 1 million cinder blocks were used in the facility. In addition to meeting LSDBE requirements the project was built on time and on budget. Implementing two masons starting from opposite ends of the building created a highly competitive atmosphere while upholding exceptional quality.

Mechanical

HVAC-Controls and Instrumentation

HVAC-Piping

Harold Flowers, George Giddings, Don Mullens, Steve Owens, Tommy Tanner - John J. Kirlin, LLC
Project Name: Hilton Washington Guest Room Renovation, Washington, DC
Architect: OPX
Engineer: Leach Wallace Associates
General Contractor: The Whiting-Turner Contracting Company
This project involved the replacement of six cooling towers and associated piping, pumps and the addition of a new condenser water system to handle the new heat pumps in all 1,100 guest rooms. Work took place in a very tight area of the existing penthouses, all while keeping the Hotel’s HVAC system on line and operational.

Scott Coble, Frank Davis, Brian Goodrich, Jack Leverstein, Kenneth Perigo, Carl Proctor - JCM Associates, Inc.
Project Name: Howard Hughes Medical Institute Headquarters Expansion - Phase II, Chevy Chase, MD
Architect: Bowie Gridley Architects
Engineer: Syska Hennessy Group
General Contractor: Clark Construction Group, LLC
The new HHMI Mechanical Plant was phased into the existing campus and allowed for HHMI to maintain occupancy of their facility, construct a new wing and convert their existing HVAC system to one that was certified LEED Gold. Mechanical piping and equipment layout/coordination was done using 3-D software to facilitate accurate installation. The craftsmanship behind the piping installation, pre-fabrication, coordination and completion is exemplary.

Dave Bauer, Yunmy Carrol, Keith Fletcher, Brian Houser, Trent Jackson, Ricky Stevens - W.E. Bowers, Inc.
Project Name: 1999 K Street, Washington, DC
Architect: WDG Architecture, PLLC
Engineer: GHT Limited
General Contractor: James G. Davis Construction Corporation
This project involved the new construction of a LEED Silver rated distinctive glass 12-story corner office building and underground parking garage. Most of the mechanical equipment and the heart of the HVAC system are located in a tight glass walled penthouse. The building is conditioned by two massive Ventrol air handling units utilizing new fan wall technology and concealed in roof mounted in wells. The main two-level mechanical room includes two McQuay dual compressor centrifugal chillers, nine base mounted pumps, UV disinfection equipment, cartridge filtration and chemical treatment system. During construction, the addition of a heat exchanger, pumps and associated piping only added to complexity of the project. The limited space required precise coordination and piping prefabrication. Of special note was the sequencing of the equipment and pipe rigging because there was limited staging area on the roof. The window of opportunity was further restricted by the curtain wall construction. Care was taken at all times to prevent damage to the unusual glass curtain wall enclosing the penthouse.

Thomas Athanason, Richard Cherba, Anthony Davis, Matthew Hill, Michael Spears, John Tatro - Pierce Associates, Inc.
Project Name: Constitution Center, Washington, DC
Architect/Engineer: SmithGroup
General Contractor: James G. Davis Construction Corporation
Constitution Center has been completely redesigned and modernized including state of the art upgrades in HVAC systems, façade and controls and is on track to achieve LEED Gold certification. As part of this retrofit, Pierce Associates’ steamfitters from UA Local 602 installed $7.5 million work of HVAC equipment, including centrifugal chillers, cooling towers, boilers, hydronic pumps and telecom closest fan coil systems, Also of note, they coordinated and procured over 6,000 chilled beams to be used for building climatization, the largest privately contracted use of these systems in the region. All this was done in the confines of the existing building’s structural limitations and completed in a timely fashion at the highest industry standard.

HVAC-Sheet Metal

William Flaherty, Juan Luyo, David Nickless, Josh Nida, David Peak, Jr., Gary Rawlings - Stromberg Metal Works, Inc.
Project Name: University Biomedical Research Laboratory, Manassas, VA
Architect: RMJM
Engineer: Bard, Rao + Athanas Consulting Engineers, LLC
General Contractor: The Whiting-Turner Contracting Company
The mechanical room is very congested and required coordination and sequencing of work with other trades. This project contains 102,000 pounds of galvanized duct and 98,000 pounds of welded stainless steel ductwork. Unique and strict leak test requirements allowed for little to no allowable leakage. Testing was required on all ductwork to within inches of air devices and equipment. The system design utilizes 200 air valves, 45 vav’s, 223 sound attenuators, 67 bubble tight dampers, 67 motorized dampers and 94 reheat coils.

Rod Bates, Darius Canty, Robert Peliculinas, Marcus Tongue, Dale Werner, Tony Wheeler - Southland Industries
Project Name: Walter Reed National Military Medical Center (at National Naval Medical Center), Bethesda, MD
Architect: HKS, Inc.
Engineer: Southland Industries
General Contractor: Clark Balfour Beatty JV
The sheet metal duct systems and prefabricated double-decker style enthalpy wheel plenum panel sections in the basement MER portion of this 533,000 square-foot medical office building was very large and very complex. In addition, a lot of coordination/logistical effort went into fitting these complex and large systems amongst other MEP/Architectural systems in a compressed period of installation in the basement of this facility. The project is on schedule to become a LEED Silver project and meets the Energy Policy Act of 2005 energy requirements of reducing energy consumption by 30% over the baseline system. This is performed by utilizing a 100% outside air system and passive style enthalpy wheels to transfer energy from the building’s exhaust to the incoming outside air.

Tim Barnes, Ted Cumberland, Christopher Fitzpatrick, Al Mathias, Joe Pope, Mike Sellers - Pierce Associates, Inc.
Project Name: Constitution Center, Washington, DC
Architect/Engineer: SmithGroup
General Contractor: James G. Davis Construction Corporation
Constitution Center has been completely redesigned and modernized including state of the art upgrades in HVAC systems, façade and controls and is on track to achieve LEED Gold certification. As part of this retrofit, Pierce Associates; sheet metal workers from Local 100 installed $7.5 million worth of HVAC equipment, including air handlers, heat recovery units, fan and fan coil packages and supply and return duct systems. Also of note, they coordinated and procured over 6,000 chilled beams to be used for building climatization, the largest privately contracted use of these systems in the region. All this was done in the confines of the existing building’s structural limitations and completed in a timely fashion at the highest industry standard.

Plumbing

John Burroughs, Charles Gran, David Holmes, Charles Hotchkiss, John Yeatts - Office of the Architect of the Capitol
Project Name: House Office Buildings Sprinkler Installation, Washington, DC
AOC Construction Division plumbers expertly performed construction to install fire suppression sprinklers throughout the three House office buildings. Areas accessed during the construction at the Cannon House Office Building had not been disturbed since the building was constructed over 100 years ago. Working various hours as to not disrupt the staff, plumbers performed work in intricate areas and tight spaces while maintaining the architectural integrity of the historic buildings. Workers had to deviate from proposed drawings in order to install piping in concealed spaces to have a quality finished product. AOC Plumbers used unprecedented methods to remove sandstone from the original spaces to access the areas where the piping was to be installed. The finished project exceeded all expectations.

David Coté, Dean Feldman, Kenneth Hollingshead, Jeffery Horsmon, Gene Sappington, Scott Styles - Pierce Associates, Inc.
Project Name: Constitution Center, Washington, DC
Architect/Engineer: SmithGroup
General Contractor: James G. Davis Construction Corporation
Constitution Center has been completely redesigned and modernized including state of the art upgrades in HVAC systems, façade and controls and is on track to achieve LEED Gold certification. As part of this retrofit, Pierce Associates’ plumbers from Local 5 installed $1 million worth of plumbing equipment, including domestic booster pumps, water heaters, sump and sewage system and dedicated drinking systems. They also installed over 100 separate risers servicing domestic water, storm, sewer and gas systems as well as 900 plumbing fixtures. All this was done in the confines of the existing building’s structural limitations and completed in a timely fashion at the highest industry standard.

 

Metals

Miscellaneous Metal Fabrication

Ruben Cano, Francisco C. Cuevas, III, Melchor Martinez, Alexander Mendoza, Baltazar Perdomo, Raul Salmeron - Big D Metalworks
Project Name: International Professional Services Firm, Washington, DC
Architect: Fox Architects / McMurray Architectural Interiors
Engineer: Thornton Tomasetti
General Contractor: HITT Contracting Inc.
This project included a two-story switch-back stair, with an intermediate landing that cantilevers over a water feature/seating area below. The stair has open risers with precast terrazzo treads, glass railings and a continuous light fixture attached to each stringer. The amount of coordination to calculate the unusual torque of the stair design was extraordinary, and the execution was flawless.

Ornamental Metal

Steve Ash, Joseph Perry - American Iron Works
Project Name: 1801 K Street, NW, Washington, DC
Architect: Skidmore, Owings & Merrill
Engineer: Girard Engineering, PC
Structural Engineer: Robert Silman Associates

General Contractor: Jones Lang LaSalle Construction
The building is currently pursuing LEED-EB certification with the USGBC. Exceptional quality and outstanding detailing took place on the interior ornamental metals including column covers, elevator jambs and frames.

Zdzislaw Kiszczak, Bogdan Krenca, Waldemar Lezczynski, Xuong Hien Luc, Janusz Mlynarczyk, Peter Perry - Soheil Mosun Limited
Project Name:700 Sixth Street, Washington, DC
Architect: Hellmuth, Obata + Kassabaum, PC
Structural Engineer: Cagley & Associates, Inc.
General Contractor: Balfour Beatty Construction
Soheil Mosun Limited craftsmen designed, fabricated and installed exquisite ornamental metal and glass finishes at 700 Sixth Street. The scope of work included complicated design and detail of all metal connections, walkways and bridge supports, railings and other ornamental fabrications. Their craftsmanship brings distinction to nearly every inch of the building from the interior and exterior architectural metal grills and Chinese lanterns to the stainless steel and glass bridge and walkway that highlight the open lobby. The glass bridge is truly unique in that its glass floor essentially creates a floating floor. The installation of the massive pieces of glass and metal finishes was no light affair.

Beltran Beita, Steve Cavanah, Ricky Gregory, Ron Jones, Darrell Keen, Ted Thoms - Tate Ornamental, Inc.
Project Name: Georgetown University McDonough School of Business, Washington, DC
Architect: Goody Clancy Associates
General Contractor: The Whiting-Turner Contracting Company
The atrium balcony and stair system railings that Tate Ornamental fabricated and installed at Georgetown University McDonough School of Business project is astounding. The glass and stainless steel railing systems throughout the building atrium were fabricated seamlessly, with high quality welds and hardware. The railing system at the stair had a challenging attachment method at the tube steel that runs below terrazzo treads, and also was coordinated with the electrician for their integral light fixture and ballast installation. The railing systems at the balconies are curved at the balcony edges to follow the shape of the wood wall. This project has been submitted to the USGBC for LEED Silver certification.

Structural Steel Framing

Robert Bading, Chet McPhatter, Jimmie Wilson - Banker Steel Company
Project Name: Arena Stage at the Mead Center for American Theater, Washington, DC
Architect: Bing Thom Architects
Engineer: Fast + Epp
General Contractor: Clark Construction Group, LLC
The renovation and expansion of the Arena Stages performing arts campus in Southwest D.C. covered 200,000 square feet and took 29 months. It included the creation of a new performance arts space, the Cradle Theater, and extensive improvements to the existing buildings. The structure’s prominent cantilevered roof is constructed using an intricate system of roof trusses, joists and girders which are supported by 60-foot timber columns and architectural concrete walls. The steel trusses range in length, up to 120 feet, and along the perimeter of the structure the trusses are supported by the timber columns. The perimeter of the roof is curved across multiple radiuses. Steel rafters installed along the perimeter provide the oscillating elevation changes which combined with the radiuses, creates a wave-like illusion. Between timber columns, steel spandrel trusses support a cable suspension system which supports the 45-foot frameless window wall. The steel had to be erected to tolerances as minimal as one-quarter inch in either direction. At the west end, a large girder is installed which cantilevers out 65 feet, creating the dramatic canopy over the terrace.

Ruben Herrera, Richard Johnson, Will Romero - Superior Iron Works, Inc.
Project Name: 1999 K Street, Washington, DC
Architect: Murphy/Jahn Architects
Engineer: Werner Sobek Ingenieure International
General Contractor: James G. Davis Construction Corporation
Architecturally finished structural steel “sail” cantilevers from concrete slab. Welded and pin connections required extensive coordination with concrete structure and curtain wall system, which hangs from steel “sail”. Steel beams are tapered and therefore were shop fabricated with built-up plates rather than pre-fabricated tube material.

Sitework

Landscaping (interior & exterior)

Underpinning, Foundations and Excavations

Gene Craig, Fabian Lehmann, Herman Ward, Tom Ward - Schnabel Foundation Company
Project Name: The American Trucking Associations - Capitol Hill Legislative Offices, Washington, DC
Architect: RTKL Associates Inc.
Engineer: Tadjer Cohen Edelson Associates, Inc.
General Contractor: Forrester Construction Company
The American Trucking Association sheeting and shoring work included dealing with the zero-lot lines of neighboring properties; maintaining extreme sensitivity to the main power supply lines of heat and electricity to the U.S. Capitol nearby; supporting two surrounding buildings maintaining deflection within loose sandy soils and hard clay; and supporting three structures in midair during construction of a parking garage below. To support the three structures, engineers developed a design of micro piles, needle beams and soldier piles. The sheeting and shoring system was installed over, around and through the existing structures to support them and connect them to the base shoring system to maintain stability during excavation and construction. It was challenging to remove the shoring system to replace it with the foundation system, while still supporting the other buildings. Over 100 tons of steel was used on this project and it took nearly seven months to install and excavate down to sub grade.

Special Construction

Elevators, Escalators and other Conveying Systems

Other

Historic Preservation
Sefik Civic, Wilfredo Fuentes, Naser Hasadzinovic, John Minihane, Timothy Schwind, Jr., Timothy Schwind, Sr. - Worcester Eisenbrandt, Inc.
Project Name: Chinese Community Church Tower and Restoration, Washington, DC
Architect: Rippeteau Architects, PC
Engineer: Robert Silman Associates
General Contractor: Worcester Eisenbrandt, Inc.
This project required the gentle removal of 20th Century cover-up material, on-site evaluation of historic fabric, brick, timber and glazing; close coordination with architects; and integration of new work with historic remnants in winter weather on a tight downtown site.

Infrastructure: Utility & Roadway
John Addison, Mike Collins, Hank Miller, Bill Schuster, Donnie Smith, Mark Valentine - Flippo Construction Company, Inc.
Project Name: The Yards at Southeast Federal Center Infrastructure, Washington, DC
Architect: Shalom Baranes Associates
Engineer: VIKA, Inc.
General Contractor: Flippo Construction Company, Inc.
Flippo Construction conducted roadway demolition, and installation of nine roadways, storm water management systems, electric and communication duct banks for PEPCO and Verizon, curb and brick gutter, three surface parking lots, and a marketing tent. Flippo installed over three miles of utility piping and over 16 miles of conduit. The site provided over 8,000 tons of unforeseen underground concrete obstructions and over 27,000 tons of contaminated soils. Crews also encountered an abandoned steam line tunnel that ran for over 1,200 feet and an abandoned water intake cooling tunnel that ran for over 560 feet. Flippo met tight deadlines required in part by the Major League Baseball season.

Sewer Relining
Dan Cassel, Jason McAnally, Salvatore Parades, Datta Shirodkar - Boyer, Inc.
Project Name: 401 M Street, SW / Waterfront, Washington, DC
Architect: Shalom Baranes Associates
Engineer: Tadjer Cohen Edelson Associates, Inc.
General Contractor: Clark Construction Group, LLC
Boyer’s craftsmen installed the 800-foot lining which traversed two manhole to manhole sections and a short radius 90 degree curve. The sewer system discharges to the Potomac River roughly 1,000 feet downstream from the Waterfront project. To place the new liner, Boyer installed an inflatable pipe plug on the downstream end of the sewer to prevent back-water from entering the work area. Throughout the project, the sewer system remained active. Workers had to be prepared to remove equipment and leave the tunnel at a moment’s notice. After the new system was installed, Boyer used a high-strength cementitous grout to fill the annular space between existing sewer and the PVC liner.

Scaffolding and Rigging

Thermal and Moisture Protection

Dave Baker, Jose Gonzalez, Carlos Moreno, Dave Morgan, Elias Pineda - Calvert Masonry, Inc.
Project Name: 401 M Street, SW / Waterfront, Washington, DC
Architect: Shalom Baranes Associates
Engineer: Tadjer Cohen Edelson Associates, Inc.
General Contractor: Clark Construction Group, LLC
Calvert Masonry fabricated and installed the terra cotta rain screen cladding system that was implemented on the North and East elevations of both Waterfront buildings. The system consisted of 1 9/16-inch thick ceramic clay tile panels on the exterior face with air space and mineral wool cavity insulation between the panels and building substrate. Overlapping horizontal joints between panels prevent driving rain from entering the cavity, yet allow air flow upward within the cavity to assist in keeping it free of trapped moisture and heat. This project incorporates over 11,000 body terra cotta panels from the second floor up consisting of 11-inch, nominal height flat panels of three separate colors and a ribbed panel profile of a fourth color. These panels are installed in up to five-foot lengths. In addition, over 1,500 glazed terra cotta panels are installed below the second floor. The aluminum support system required a high degree of layout and coordination with existing substrate and opening systems. Calvert’s crews worked hard to ensure the proper spacing and alignments for vertical joints in up to 70 feet of continuous run and horizontal joints up to 125 feet of continuous run. Over 16,000 feet of horizontal aluminum framing and over 13,000 feet of vertical framing were installed on the project.

Woods & Plastics

Architectural Millwork

Adam Erdley, Joe Fleck, Jason Hunter, David Lee, Jim McAllister, Matt Moore - ISEC, Inc.
Project Name: Howard Hughes Medical Institute Headquarters Expansion - Phase II, Chevy Chase, MD
Architect: Bowie Gridley Architects
General Contractor: Clark Construction Group, LLC
The woodwork on the Howard Hughes Medical Institute Headquarters is extensive. Natural finish, quarter sawn, select maple was chosen as the species for all hardstock material, while quarter sawn English sycamore was chosen for all veneered items. The project woodwork elements include standing and running trim throughout the entire expansion, wood sills, wood light shelves at every window, wood casework, shelving, cabinetry, doors, decorative glass/wood window wall screens, feature wood wall and ceiling paneling, as well as many other miscellaneous features such as wood handrails, stair stringers and wood trim. The woodwork is specified to be American Woodwork Institute (AWI) Premium Grade certified, which is the highest level of quality possible in the AWI standard.

Tony Barbery, Joel Cabanban, Wayne Libby, Roger Parker, Mike Pullen, Wade Sampsell - Gaithersburg Cabinetry and Millwork
Project Name: The Jefferson Hotel Renovation & Revitalization, Washington, DC
Architect: ForrestPerkins
General Contractor: SIGAL Construction Corporation
Gaithersburg Cabinetry and Millwork installed a variety of paint and stain grade millwork throughout the basement and first floor of the hotel. Their work included paint grade wall panels with silk inset panels and hidden doors at the meeting rooms, mahogany casework, wall panels, shelving and concealed shutters in the library; and historic heart pine wall panels and casework in the Private Dining Room. Due to elaborate detail, the work required extensive coordination with the other trades. Renovation of structure with existing walls and slabs that were out of square and level, along with numerous ceiling conflicts and obstructions, created challenges that required rework of the millwork details to create a cohesive structure.
Star Award Winner for Visual Excellence

Dominic Giovinazzo, Jose Murillo, Hanh Nguyen, Kenneth Ramey, Jim Short, Bert Ward - Jefferson Millwork & Design, Inc.
Project Name: College Board, Reston, VA
Architect: A2 Design, Inc.
General Contractor: HITT Contracting Inc.
Jefferson Millwork Design did an exceptional work in the fabrication and installation of the millwork at the College Board, providing the all of the millwork for the project under AWI premium grade standards. Most of the unique millwork begins at the entry level, 9th floor, “Sky Lobby”. Jefferson sat with designers in the submittal process to ensure proper interpretation of the designer’s intent and offered insights. For example, during the show drawing process it was determined that the Pivoting Wall Server would be too heavy if it was built with steel, so Jefferson presented a design using an interior Trespa structure which was an ideal substitution. For the elevator lobby, Jefferson installed stainless steel wrapped base, lacquered MDF panels on the walls and ceiling and SS fins that bordered the panels, drywall and elevator frames. The Sky Lobby reception desk features the same Bendheim triple-paneled laminated blue glass that can be found on the base building’s “Street Lobby”. This glass is framed with custom SS channel that houses a ¼-inch and ¼-inch glass blade. The desk consisted of lacquered MDF panels, African Mohogany elements and a Trend Q Stone countertop. Tables are made from bent aluminum panel, colored 3form is attached by flush mounted SS standoffs. The wall adjacent to the café seating also features back-painted glass and a 3form backsplash. The conference room is bordered by ten foot high swinging millwork doors which close and interlock together as a continuous wall which is covered by fabric panels in the interior of the room and locked in place with dust proof strikes. Jefferson contributed to LEED certification by documenting the recycled content materials and using low-VOC adhesives.

Pat Kelly, James Maldenaldo, Tony Maldenado - The Washington Woodworking Company
Project Name: Jones Day, Washington, DC
Architect: Lehman Smith McLeish
Engineer: TOLK, Inc.
General Contractor: HITT Contracting Inc.
The atrium alone is reminiscent of a glass cage. It includes a stone fountain with a glass entry leading to the servery. The servery is all white glass panels with lacquer/stainless steel cabinets and Corian tops which all comes together as one.

Gary Connor, Grant Ferrin, Kim Sharp, Randy Smith, John Soderquist, Tyler Talbot - Fetzer Architectural Woodwork
Project Name: Georgetown University McDonough School of Business, Washington, DC
Architect: Goody Clancy Associates
General Contractor: The Whiting-Turner Contracting Company
The elliptical wood wall in the atrium is one of the most stunning design features of the Georgetown University McDonough School of Business. The fire-rated wall follows the elliptical curve of the storefront for four stories, and also follows a diagonal line from top to bottom. Two species of wood veneer were used to create a slight checkerboard feel to the wall. Detailing and fabricating the wall took a lot of time and effort with astonishing results. This unique design feature will wow all who enter this building. The high quality craftsmanship is also apparent in the work on the curved classroom desks and two-story sliding doors in the auditorium. This project has been submitted for LEED Silver certification.

Casework and Laminates

Rough Carpentry (including timber construction)